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Size of Wire For 50 HP Battery Cable

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  • Size of Wire For 50 HP Battery Cable

    Hello, hopefully someone will be able to help me. I have a 50 hp tiller control Yamaha 2 stroke on an 18/56 Weldbilt Duck Boat. While fishing the other evening the battery cable got between the motor and the transom mount and cut the battery cable and when I started the engine the battery cable started smoking and the battery shorted out causing a small fire. However, the battery cable above the cut is fine, the motor starts and runs, trim works and every thing is good. I need to know what size of wire to get to lengthen the battery cable. I only have 8 inches coming out of the tiller handle. I can join the wire and put end connectors on new wire. I don't want to spend $110-$140 for a new battery cable when all I need to do is join and add about 3 feet to reach the battery. I am already having to buy a new starting battery.

    I know the motor works and trim works because I had to connect another battery to the motor via jumper cables to trim the motor up and to start the motor to check it for problems.

    Thanks in advance,

    Bruce

  • #2
    I would think you could measure a piece (the diameter) of what you have and go from there...It may be printed on the cable itself...

    I personally would replace the whole cable. Not necessarily Yamaha OEM but at a battery specific shop(like "Interstate"), they custom made cables with ends, etc and wasn't expensive.

    *I'd go with OEM, purchased here (above in RED under "Purchase Yamaha Parts"). Their a bit cheaper in price (it'll be the last cable you replace if routed correctly) and you don't have to worry about a failure in the middle of no-where...

    Good luck, you were very lucky..
    Scott
    1997 Angler 204, Center Console powered by a 2006 Yamaha F150TXR

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    • #3
      Yep, just measure the existing cable and find the closest next up size if you can't get an exact match. A butt connector crimped, then soldered, covered with heat shrink, should do the job.

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      • #4
        Got it fixed...

        Guy at the local electric supply match the wire, put ends on, and joined together also put shrink wrap on... Total cost less than $20.00

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