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  #1 (permalink)  
Old 02-02-2010, 07:27 PM
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Default HPDI Fuel Pressure Question

In the Yamaha Service Manual it says to check fuel pressure within 5 seconds after start switch is turned on and that the pressure should be 50.8 psi. After 5 seconds the pressure should be 43.5 psi. Then after warming up the engine the pressure while running should be 50.8.

On my engine the pressure within 5 seconds is 100 psi. After 5 seconds the pressure drops down to zero. While running the pressure is upwards of 100 psi.

My questions. Should the pressure regulators be operating within 5 seconds to keep the pressure down to the 50.8 specified? Then how long should it hold the specified 43.5 psi before leaking down?

The manual also says to test the regulators by applying vacuum to the pressure regulators and that at the specified level fuel pressure reduces.

What is the "specified vacuum level"? I can't find it anywhere in the manual.

I apologize for the wordy post but hope that I got my point out there. This has been an incredibly frustrating couple of weeks...
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Old 02-03-2010, 01:35 PM
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Need to remove electric fuel pump from VST and check oring where pump fits into housing, probably broken or installed incorrectly. Once that is repaired it should hold pressure, then recheck fuel pressure.
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Old 02-03-2010, 08:22 PM
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Are you talking about the little oring where the pump output goes, or the larger one that holds the pump itself in place?
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Old 02-04-2010, 11:04 AM
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It's number 28 in this diagram Yamaha Outboard Parts 2005 Z200TXRD VAPOR SEPARATOR 1 Diagram
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Old 02-05-2010, 10:16 AM
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Again, is the 100 psi pressure coming out of the VST excessive? The manual says 50.8psi. That appears to be a specific number not a minimum...
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Old 02-05-2010, 11:58 AM
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Yes but you have to retest after repairing fuel pump connection.
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Old 03-03-2010, 08:08 PM
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Okay, I bought fuel regulators from you guys and installed them. Fuel Pressure now is just over 50 and holding when running at up to 1500 rpm. Motor still dogs out above that. Ran the diagnostic and it shows the fuel rail pressure at 1000 when started but drops down after running for a moment or two. Disconnecting the fuel hose from the mid filter canister just after the VST shows a good quantity of fuel coming out of that filter. What next?
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Old 03-04-2010, 08:43 AM
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Default fuel pressure

Try running engine on separate tank there may be a vacuum problem in tank,anti siphon valve, clogged line or overflow vent!!
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Old 03-04-2010, 10:22 AM
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Tried a different supply, no better. Lift pump pressure holds at 6 psi, electric pump pressure holds at 50. The restriction appears to be going into the fuel compressor. Is there some type of screen or filter at or just inside the high pressure pump?
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Old 03-04-2010, 02:10 PM
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There is filters inside high pressure pump but they are not replaceable, you can send it off to be rebuilt.

Flagship Marine Engines Co., Inc.
200 E. Ann St.
Punta Gorda, FL 33950-6006
Ph: 1-888-282-2840
Website: www.flagshipengine.com
E-mail questions to:
info@flagshipengine.com
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